Xyz-gz integrated thin oil station (0.4MPa)

本产品适用于冶金、矿山、建材、能源、交通等行业中机械设备的稀油润滑,工作介质为粘度等级N22~N460(相当于IS0 VG22~460)的工业润滑油。

Gdko3 type electric control box has two types: monitoring and full-automatic. It is applicable to the 40MPa double line terminal dry oil centralized lubrication system. It is used to control the coordinated work of the lubrication pump, reversing valve, grease replenishing pump, etc. it can automatically supply oil to the oil supply points in the system. After the oil supply is completed, it will automatically stop. When the liquid level in the oil tank is lower than a certain limit, the grease replenishing pump will start automatically and stop automatically after filling with oil.

Key Word:

润滑 机械

Electric control box | tyre repair pump | hydraulic equipment

Category:

Thin oil lubrication device and thin oil station

Thin oil lubrication part

Product Consultation:

Product Description

1、 Overview

Gdko3 type electric control box has two types: monitoring and full-automatic. It is applicable to the 40MPa double line terminal dry oil centralized lubrication system. It is used to control the coordinated work of the lubrication pump, reversing valve, grease replenishing pump, etc. it can automatically supply oil to the oil supply points in the system. After the oil supply is completed, it will automatically stop. When the liquid level in the oil tank is lower than a certain limit, the grease replenishing pump will start automatically and stop automatically after filling with oil.
This control box can send out fault signals such as "extended oil supply time", "empty oil reservoir", "overload operation", etc. It has continuous, manual and automatic control working states, which can be switched through the change-over switch on the box surface. Continuous working state: when the lubricating pump is started, it continuously supplies lubricating grease to the two main lines of the system; Manual working state: when the interlocking signal with the main engine is connected, the lubricating pump is manually started to feed the lubricating grease to the steering system, and the automatic reversing is automatically stopped after one lubrication cycle is completed; Automatic working state: when the interlocking signal with the main engine is connected, the lubricating pump will supply lubricating grease to the system at regular intervals according to the time interval set by the system, and it will automatically stop after completing a lubrication cycle. No matter what state the lubricating pump is in, once the oil reservoir is empty, the grease replenishing pump will automatically start to replenish grease and stop automatically after replenishing.

 

2、 Overall dimensions

111

3、 Sign symbols and words

Serial number
Symbol
Nameplate text
Serial number
Symbol
Nameplate text
Serial number
Symbol
Nameplate text
1
HL1
Work preparation instructions
6
HL6
System overpressure
11
SB4
Refueling pump start
2
HL2
Working state of line I
7
HL7
Pump motor overload
12
SB5
Refueling pump stop
3
HL3
Working state of line II
8
HL8
Oil reservoir empty
13
SB3
Fault reset
4
HL4
Refueling pump operation
9
SB1
Lubrication pump start
14
SA1
Automatic / manual / continuous
5
HL5
Monitoring time exceeds
10
SB2
Lubrication pump stop
15
SA2
Off / bell / on

 

一、使用条件
    本产品适用于冶金、矿山、建材、能源、交通等行业中机械设备的稀油润滑,工作介质为粘度等级N22~N460(相当于IS0 VG22~460)的工业润滑油。
整体式稀油站的特点为全部零部件均布置在油箱上,性能参数基本上和XYZ-G型相同,但将流量大于125L/min的五种规格稀油站亦制成整体式,因而这些较大的油站仍可实现整体吊装,无地脚螺栓,使安装特别方便;特别适合于稀油占地面积受到限制的场合;但稀油站上面和四周需留足够的维修高度和面积; 由于油泵在油箱顶上,因此选用的油泵应有足够的吸入高度,特别当润滑油粘度高,油温低时更要引起重视。
整体式稀油站的供油压力≤0.4MPa,过滤精度0.08~0.12mm(低粘度时允许采用小值),冷却水温度≤30℃,压力为0.2~0.4MPa,冷却器进油温度为50℃,通过冷却器后温降≥8℃;采用电加热器提高油温。
 
二、工作原理
    与XYZ-G 型≤125L/min的稀油站相同,亦采用电加热器提高油温。
 
三、结构特点
    亦与XYZ-G型≤125L/min的稀油站相同,但采用磁网一体化进行回油过滤后,均取消了外加的磁过滤器;仪表盘(板)亦与XYZ-6G~125G相同。
 
四、技术参数
型号
公称流量
L/min
供油压力
MPa
供油温度
油箱容积
m3
加热功率
Kw
冷却面积
m2
冷水耗量
m3/h
XYZ-250GZ
250
≤0.4
40±3
3
24
12
22.5
XYZ-290GZ
290
3.2
16
26
XYZ-315GZ
315
3.5
20
28
XYZ-350GZ
350
4.2
24
21.6
XYZ-400GZ
400
4.5
24
36
型号
过滤面积
m2
过滤精度
mm
电机功率
Kw

出油口DN2
mm

回油口DN1
mm
总图代号
XYZ-250GZ
0.84
0.08
7.5
65
125
BNX 2.01.1.00
XYZ-290GZ
11
150
BNX 2.01.2.00
XYZ-315GZ
11
80
BNX 2.01.3.00
XYZ-350GZ
1.31
0.12
15
BNX 2.01.4.00
XYZ-400GZ
15
BNX 2.01.5.00
 
五、外形尺寸
11
11
XYZ-GZ 型稀油站外形尺寸
型号
DN1
DN2
DN3
L
B
H
L1
L2
L3
L4
L5
XYZ-250GZ
125
65
65
1900
2100
1020
24
272
450
220
440
XYZ-290GZ
150
65
65
1900
2200
1020
24
292
450
220
440
XYZ-315GZ
150
80
65
2000
2200
1120
24
292
350
220
440
XYZ-350GZ
150
80
80
2100
2200
1120
24
397
250
220
440
XYZ-400GZ
150
80
80
2100
2200
1120
24
397
250
220
440
型号
L6
L7
L8
B1
B2
H1
H2
H3
H4
H5
H6
XYZ-250GZ
660
152
960
2535
218
1260
1365
350
230
840
105
XYZ-290GZ
1065
152
1365
2635
218
1260
1365
350
230
840
105
XYZ-315GZ
1475
152
1775
2635
218
1360
1465
450
230
940
105
XYZ-350GZ
1835
147
2175
2735
218
1260
1465
450
230
940
105
XYZ-400GZ
1835
147
2175
2735
218
1360
1465
450
230
940
105
 
六、原理图
111
图1-3-2 XYZ-GZ 型稀油站原理图
七、仪表盘
和XYZ-6G~125G型稀油站的仪表盘(板)相同
 
序 号
标牌文字
1
出口油温
2
1#泵工作
3
2#泵工作
4
加热器工作
5
主机运行
6
可驱动主机
7
压力过低
8
供油口温高
9
油 位 低
10
压差过高
11
主机油温高
12
低压泵起动
13
低压泵停止
14
加热器起停
15
试 响
16
消除警报
17
1#为主*单独*2#为主
18
中控/机旁
19
油箱油温
111
图1-3-3 XYZ-GZ型稀油站电控外形图

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